How to Safely Install and Use Polyurethane Cable Covers

BY: CableOrganizer

Whether your application is a special event, automotive garage, factory or warehouse, heavy-duty polyurethane cable covers are the perfect solution for keeping the cables and hoses in high-traffic industrial environments safe, and also greatly reduce tripping hazards for pedestrians. There's just one thing to remember: in order for you to reap their safety benefits, your polyurethane protectors need to be properly installed and utilized!


Experience Level: Intermediate

Time Required: Depending on the size and complexity of the installation, this project can take anywhere from 15 minutes to several hours to complete.

Steps: 4

Supplies: Polyurethane cable covers and corresponding end-boots; drill (optional); tape for securing cover lids; warning signs

Budget Estimate: Varies greatly from one application to the next. Polyurethane cord protectors can range from $35-$900.

STEP 1 - Configure and Assemble

  • Position cable covers so that – whenever possible – traffic will drive over them hinge side first.
  • When running parallel cord covers, make sure that they are at least 2 feet apart.
  • Provide an ADA-compliant path of travel wherever necessary and safe, and adhere to ADA guidelines for the use of wheelchair ramps.
  • Avoid irregular surfaces where possible, as water and other fluids can collect and create a shock or slipping hazard.
  • During configuration and set-up of your cord covers, constantly ask yourself, “Have I created a tripping hazard?” If you can answer “yes” to that question, re-evaluate your project, or call us with your questions at 1-833-3CABLEORG (1-833-322-2536).
  • When assembling linear pieces, do so by placing female slots over male tabs.
  • Use end boots to complete the run and reduce tripping hazards presented by bare connector ends.
  • Use signs to warn people of the “bump” or upcoming obstacle, and use bright colors whenever possible. Don't try to hide the cord protectors!

STEP 2 - Secure

  • Secure lengths of cable protector on unusually slippery surfaces by attaching to the ground.
  • If you're going to anchor the cable cover down, reduce your risk of tearing the protector by drilling anchor holes rather than just spiking.

STEP 3 - Fill

  • Start by placing cables in the channel that's closest to the leading edge. Be sure to always load the most sensitive cables and hoses closest to the hinge-side of the protector.
  • Avoid mixing cable and hoses with different functions within a specific channel; use separate channels for power, signal (data), fluids and gases.
  • Don't overstuff the cable cover! Doing so can cause the lid to pinch cable insulation or present a tripping hazard.
  • Use grip tape to keep the lids securely down.

STEP 4 - Maintain

  • Replace worn parts immediately, as torn lids can present a tripping hazard.
  • Avoid using solvents or acids to clean cable protectors; instead, use ordinary soap and water or steam-clean the product. is not responsible for the misuse of any of the products that we sell and cannot guarantee performance because we are unable to control and ensure their proper use.

If you ever have a question about one of our products that we have sold you, please do not hesitate to call us toll free at 1-833-3CABLEORG (1-833-322-2536).

Hopefully, your experience with our products will prove to be very satisfactory and safe.