Shrink-Tight Splice Seals Without the Heat

October 12, 2012 by
Filed under: Heat Shrink Tubing 

Having been a die-hard Shrinky Dink fan growing up in the ’80s, there’s one particular variety of cable management product that I never seem to get tired of: heat shrink tubing. What’s not to love? It’s easy (and dare I say fun?) to use, comes in lots of bright colors, and, like my old pals the Shrinky Dinks, transforms before your eyes with the simple application of heat. Come to think of it, said heat application doesn’t seem to release the same burning plastic fumes that my little hand-colored charms did while they baked, so maybe heat shrink tubing is even better than the Dinks (but I digress). And the concepts of “heat” and “shrink” just make sense together; if you don’t believe me, try accidentally throwing a “hand wash cold only, line dry” item of clothing into a warm wash cycle and then the dryer. Ouch.

So you can imagine my confusion when I began hearing talk of a little product called “cold shrink tubing.” What? How is that possible? And now I finally know, and can in fact introduce you to some extremely handy cold shrink tubing.

The reason why cold shrink can be shrunken into place cold is because it’s made of stretchy, highly-conforming rubber, unlike traditional heat shrink tubing, which is made of cross-linked plastic that requires relatively high temperatures to go into shape-shifting mode. Heat shrink is basically pre-expanded, irradiated plastic tubing that “remembers” its smaller original diameter when heat is applied. In the case of cold shrink, a length of rubber tubing is stretched over a hollow, larger-diameter plastic inner core, which is slid over a cable or splice until it’s right where you need it, at which point the inner core is removed, and the cold shrink tubing basically snaps back down to its original smaller diameter, creating a snug, weatherproof seal over the wire connection point.

I don’t know about you, but now that I know the complete story behind cold shrink, I’m a little embarrassed that the mere thought of it used to puzzle me. That said, here are a few fast facts and benefits, lest you’re wondering about actual practical applications. First off, it’s only suitable for low voltage applications (like A/V, voice & data, and coax), is UV-resistant (so it’s great outdoors), and obviously, eliminates the risk of burns and overall charring (to components and people alike) due to misuse, or overuse, of heat guns and torches. And since there are no heat tools in the picture, it’s great for using in the field, and tends to free up quite a bit of real estate in your tool kit, which is never a bad thing.

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