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Halar® Expandable Sleeving
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Halar® Expandable Sleeving
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HALAR® (HR) expandable sleeving is commonly used where flammability, high temperature endurance and low outgassing are concerns. Also referred to as self-extinguishing, HALAR® is used in plenum rated applications. HR is a cost-effective substitute for TEFLON® because it has similar properties. HALAR® is used in aerospace and vital military applications for its high temperature, flame retardant properties and excellent chemical resistance. |
- Halar® (E-CTFE) Ethylene-Chlorotrifluoroethylene copolymer monofilament
- Continuous temperature rating 150°C
- Monofilament size: .011"
- Chemically inert, thermally stable
- Plenum rated UL2024 (formerly UL910) and NFPA262
- Compliant with European Union's Restrictions on the use of Hazardous Substances (RoHS) Directive
- 1-3 expansion ratio
- Good electrical properties
- High chemical, gas and moisture resistance
- Abrasion and cut resistant
- Low out-gassing, suitable for plenum applications
- Oxygen index: 64%
- Cut with our Bench Mount hot knife only
HR is braided from .011" HALAR® (E-CTFE) fluoropolymer monofilaments that are self-extinguishing with a flame resistant rating of VW-1. Standard colors are black with a single white tracer, and white with a single black tracer.
View Measurement Conversion Chart
Technical Specifications
Monofilament thickness: 0.11"
| Nominal size | Min. diameter | Max. diameter | OD | ID | Ends | Carriers | Weight in lbs/1000' |
| 1/8" | 3/32" | 1/4" | .181" | .125" | 1 | 32 | 2.5 |
| 1/4" | 1/8" | 7/16" | .306" | .25" | 1 | 48 | 3.8 |
| 3/8" | 3/16" | 5/8" | .431" | .375" | 3 | 36 | 8.6 |
| 1/2" | 1/4" | 3/4" | .556" | .5" | 3 | 48 | 11.0 |
| 3/4" | 1/2" | 1-1/4" | .806" | .75" | 3 | 72 | 17.0 |
| 1-1/4" | 3/4" | 1-3/4" | 1.306" | 1.25" | 3 | 96 | 26.0 |
| 1-3/4" | 1-1/4" | 2-3/4" | 1.806" | 1.75" | 4 | 120 | 44.0 |
| 2" | 1-1/2" | 3-1/2" | 2.056" | 2.00" | 4 | 120 | 46.0 |
Material Specifications
| Chemical Resistances | Testing Method | Strength & Abrasion | |||
| Aromatic Solvents | 1 | N/A | Tensile Strength | 45000 | |
| Aliphatic Solvents | 1 | N/A | Abrasion Resistance | Moderate | |
| Chlorinated Solvents | 1 | N/A | Tenacity g/denier | 2 | |
| Weak Bases | 1 | N/A | Typical Elongation | Break | 25 |
| Salts | 1 | N/A | 3g/denier | 7 | |
| Strong Bases | 1 | N/A | Specific Gravity | 1.68 | |
| Salt Water | 1 | O-S-1926 | Flammability | ||
| Hydraulic Fluid | 1 | MIL-H-5606 | Moisture Absorption | 0.01 | |
| Lube Oil | 1 | MIL-L-7808 | Smoke D-Max | - | |
| De-Ice Fluid | 1 | MIL-A-8243 | Toxicity Index | - | |
| Strong Acids | 1 | N/A | Flammability Rating | VW-1, FR-1 | |
| Strong Oxidants | 1 | N/A | Outgassing | ||
| Esters Keytones | 2 | N/A | Outgassing | Low | |
| UV Light | 1 | N/A | Oxygen Index | 64 | |
| Petroleum | 1 | N/A | Specific Gravity g/cc | 1.68 | |
| Fungus | 1 | ASTM G-21* | Halogen Free | NO | |
| - | Temperatures | ||||
| - | * MIL-1-744, MIL-STD 810/508 |
Continuous Operating | C | F | |
| MIL-E-5272, MIL-1-1631 |
Maximum | 160 | 320 | ||
| 1-No effect 2-Little effect 3-Moderate effect 4-Greater effect |
- | Minimum | -75 | -103 | |
| Melt | 250 | 482 | |||
  File# LR 66-145 File# E 107 055 |
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| PART # | NATIONAL STOCKING # (NSN) |
| BSHAL025 | 5970014620646 |
MINISPOOLS
Splicing may occur during the production of this sleeving. Two or three lengths may create a full spool.
Continuous lengths are available in most sizes at an additional 10% surcharge. Please specify if you require continuous lengths.
| PART # | NOMINAL SIZE | SPOOL LENGTH | COLOR | PRICE |
| MSHAL0125 | 1/8" | 225' | Black w/ white tracer, White w/black tracer |
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| MSHAL025 | 1/4" | 200' | Black w/ white tracer, White w/black tracer |
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| MSHAL0375 | 3/8" | 125' | Black w/ white tracer, White w/black tracer |
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| MSHAL050 | 1/2" | 100' | Black w/ white tracer, White w/black tracer |
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| MSHAL075 | 3/4" | 75' | Black w/ white tracer, White w/black tracer |
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| MSHAL125 | 1-1/4" | 50' | Black w/ white tracer, White w/black tracer |
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| MSHAL175 | 1-3/4" | 30' | Black w/ white tracer, White w/black tracer |
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| MSHAL200 | 2" | 50' | Black w/ white tracer, White w/black tracer |
BULK SPOOLS
Splicing may occur during the production of this sleeving. Two or three lengths may create a full spool.
Continuous lengths are available in most sizes at an additional 10% surcharge. Please specify if you require continuous lengths.
| PART # | NOMINAL SIZE | SPOOL LENGTH | COLOR | PRICE |
| BSHAL0125 | 1/8" | 1000' | Black w/ white tracer, White w/black tracer |
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| BSHAL025 | 1/4" | 1000' | Black w/ white tracer, White w/black tracer |
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| BSHAL0375 | 3/8" | 500' | Black w/ white tracer, White w/black tracer |
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| BSHAL050 | 1/2" | 500' | Black w/ white tracer, White w/black tracer |
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| BSHAL075 | 3/4" | 250' | Black w/ white tracer, White w/black tracer |
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| BSHAL125 | 1-1/4" | 250' | Black w/ white tracer, White w/black tracer |
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| BSHAL175 | 1-3/4" | 200' | Black w/ white tracer, White w/black tracer |
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| BSHAL200 | 2" | 200' | Black w/ white tracer, White w/black tracer |
Halar® is a registered trademark of Ausimont
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